果汁生产线产品详细说明:
我们为不同的生产能力要求提供交钥匙工程。
产品包括乳制品、饮料、果汁、冰淇淋、饮料、奶油、酥油、黄油等。
和其他液体食物。
我们提供咨询、设计、制造、安装、调试、售后服务等服务。
生产饮料的原料可以是浓缩果汁或调味粉。
或茶饮料使用茶叶或茶粉。
然后用制备装置将糖和其他辅料熔化。
饮料经标准化、调配后,热灌装后,经链式杀菌机冷却,经隧道冷却。
我们提供全线设计和安装等。
全套果汁、茶叶、食品饮料加工生产线
具体描述
以各种果汁、浓缩果汁、茶叶、茶粉、麦片、保健配料为主要原料,经过稀释、提取、蒸煮、研磨、均质、脱气、灌装等流程,可制成各种果汁、茶叶、食品功能饮料。包装方式可以是预包装袋、塑料袋、山墙袋、塑料杯、塑料瓶、玻璃瓶、卫生罐等,工厂通常将其加工成长寿命的终端产品,保质期可达一年或更长。
特点
处理能力从2吨/天到1000吨/天不等。
可将各种果汁、浓缩果汁、茶叶、谷类食品、保健品加工成各种液体饮料。
高标准的设计、制造和工程安装要求,保证了各种饮料加工线的一流成品。
PLC控制整个生产线,节省劳动力,方便生产管理。
全自动CIP清洗,确保整个生产线设备符合食品卫生安全要求。
技术参数
Raw material | Various fruit juice, juice concentrate, tea leaf, tea powder, cereal, health care ingredients |
End product | Various fruit juice, tea, food, functional beverage |
Capacity | 2T/D – 1000T/D |
End product package | Pre-pak pouch, plastic bag, Gable top bag, Plastic cup, plastic bottle, glass bottle, sanitary can etc. |
Equipment list of PET bottle hot filling juice beverage processing line | |||
Flow No. | Name | Size | Brief Specification |
A | hot water generating system | ||
A-1 | hot water tank | V=2000L | SUS304 stainless steel, PU insulation, cone cover, sealed manhole, digital show thermometer, air vent, overflow pipe, anti-eddy plate, adjustable legs, thickness of tank wall is 3mm, outer 2mm, glas tube level indicator |
A-2 | hot water pump | Q=5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal |
A-3 | plate heater | Q=5T/h | SUS304 stainless steel, use A3 supporter,cladding with stainless steel, use steam for heating, hot water,one stage,hasp type gasket sealed |
A-4 | temperature control system | Q=5T/h | Germany Burkert steam regulating valves, UK Spirax Sarco steam reducing valve, Germany temperature sensor, pneumatic two position and three way valves are made in China |
B | sugar and glue melting and mixing system | ||
B-1 | high speed emulsification tank | V=1000L | SUS304,double layer with PU insulation, high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs,breath valve, inside with graduation |
B-2 | high speed mixing tank | V=1000L | SUS304,double layer with PU insulation, quadrate shape,high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs,breath valve, inside with graduation |
B-3 | CIP return pump | Q=20T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
B-4 | milk pump | Q=10T/H | SUS304 stainless steel,pump lift 36M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
B-5 | platform for mixing material | SUS304,stainless steel stairs and handrail, stainless steel checkered plate on surface,3500*1000*1000mm | |
B-6 | duplex filter | Q=10T/H | SUS304,tube type,100M |
B-7 | plate cooler | Q=10T/H | SUS304,A3 supporter,one stage, cool by tower water, hasp type gasket sealed |
C | juice concentrate blending system | ||
C-1 | vertical type screw pump | Q=2T/h | food sanitary grade, manual adjustable |
C-2 | blending tank | V=6000L | SUS304 stainless steel,single layer,top off- center vertical agitator 36rpm,airtight manhole,conical head,CIP spraying ball,glass tube level indicator, breather valve,supporters with adjustable feet |
C-3 | milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
C-4 | CIP return pump | Q=20T/H | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
C-5 | duplex filter | Q=10T/H | SUS304,tube type,100M |
D | pasteurizer,degassor and homogenizer system | ||
D-1~7 | tubular sterilizer | Q=6T/h | milk enter at?(25~30°C)- degass at?(70°C)-homogeninze at(65°C)-sterilization at 137°C?hold for 15S- discharge at?(85-92°C),product return at 30-40°C, fully controlled by PLC, with frequency inverter, this machine used for hot filling |
D-2 | degassor | Q=6T/h | fully auto controled, include pressure transmitter and water ring type vacuum pump |
D-3 | homogenizer | Q=6T/h | working pressure 25MPa,include frequency inverter, and liquid pressure control, starting box |
E | PET hot filling system | ||
E-1 | equipments before PET hot filling | Q=6T/h | include bottle blowing machine, air delivery duct,Vial distributing machine,capper,cap cleaning belt etc. |
E-2 | PET filling machine | Q=6T/h | 12000P/H,hot filling |
E-3 | processing system after filling | Q=6T/h | include turning over sterilization chain, spraying tunnel, labeling, blow drier, package etc. |
F | semi-automatic CIP system | ||
F-1~7 | semi-automatic CIP system | 3×1500L | Germany Burkert temperature auto control system, heating by tube,acid/alcali concentrate adding system,plastic buket 80L×2SUS304,semi-automatic,one line |
F-8 | CIP return pump | Q=10T/h | SUS304,pump head 36M |
G | installation part | ||
G-1 | installation | include stainless steel and carbon steel pipes and fittings,electric installation material etc |