and other liquid food.

we supply services from consultancy,design,manufacture,installation,debugging and after service etc.

for beverage production, the raw material can be juice concentrate or flavore powder.

or tea beverage use tea leaves or tea powder.

then with prepare unit to melt the sugar and other accessary materials.

after standardized and blended, the beverage will be hot filled and afterwards cooling by the chain sterilizer and cooled by tunnel.

we provide whole line design and installations etc.

Complete Fruit juice, Tea, Food Beverage Processing Line

Specific Description

Taken various fruit juice, fruit juice concentrate, tea leaf, tea powder, cereal, health care ingredients as main raw material, through dilution, extraction, cooking, grinding, homogenization, degassing and filling etc flow procedures, which can be manufactured into various fruit juice, tea, food functional drinks. The package way can be Pre-pak pouch, plastic bag, Gable top bag, plastic cup, plastic bottle, glass bottle and sanitary can etc. Factories usually fabricate them into long life end products, shelf life can be one year or longer.

 

DESCRIPTION

Characteristics

Processing capacity can be ranged from 2T/Day to 1000T/Day.

You can process different fruit juice, fruit juice concentrate, tea leaf, cereal and health care ingredients into various liquid beverage.

High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in various beverage processing line.

PLC control the whole production line, saving labor force and facilitate production management.

Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.
ADVANTAGES AND STRONG POINTS

Technical parameters

Raw material	Various fruit juice, juice concentrate, tea leaf, tea powder, cereal, health care ingredients
End product	Various fruit juice, tea, food, functional beverage
Capacity	2T/D – 1000T/D
End product package	Pre-pak pouch, plastic bag, Gable top bag, Plastic cup, plastic bottle, glass bottle, sanitary can etc.

Equipment list of PET bottle hot filling juice beverage processing line
Flow No.	Name	Size	Brief Specification
A	hot water generating system
A-1	hot water tank	V=2000L	SUS304 stainless steel, PU insulation, cone cover, sealed manhole, digital show thermometer, air vent, overflow pipe, anti-eddy plate, adjustable legs, thickness of tank wall is 3mm, outer 2mm, glas tube level indicator
A-2	hot water pump	Q=5T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal
A-3	plate heater	Q=5T/h	SUS304 stainless steel, use A3 supporter,cladding with stainless steel, use steam for heating, hot water,one stage,hasp type gasket sealed
A-4	temperature control system	Q=5T/h	Germany Burkert steam regulating valves, UK Spirax Sarco steam reducing valve, Germany temperature sensor, pneumatic two position and three way valves are made in China
B	sugar and glue melting and mixing system
B-1	high speed emulsification tank	V=1000L	SUS304,double layer with PU insulation, high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs,breath valve, inside with graduation
B-2	high speed mixing tank	V=1000L	SUS304,double layer with PU insulation, quadrate shape,high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs,breath valve, inside with graduation
B-3	CIP return pump	Q=20T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
B-4	milk pump	Q=10T/H	SUS304 stainless steel,pump lift 36M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
B-5	platform for mixing material		SUS304,stainless steel stairs and handrail, stainless steel checkered plate on surface,3500*1000*1000mm
B-6	duplex filter	Q=10T/H	SUS304,tube type,100M
B-7	plate cooler	Q=10T/H	SUS304,A3 supporter,one stage, cool by tower water, hasp type gasket sealed
C	juice concentrate blending system
C-1	vertical type screw pump	Q=2T/h	food sanitary grade, manual adjustable
C-2	blending tank	V=6000L	SUS304 stainless steel,single layer,top off- center vertical agitator 36rpm,airtight manhole,conical head,CIP spraying ball,glass tube level indicator, breather valve,supporters with adjustable feet
C-3	milk pump	Q=10T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
C-4	CIP return pump	Q=20T/H	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
C-5	duplex filter	Q=10T/H	SUS304,tube type,100M
D	pasteurizer,degassor and homogenizer system
D-1~7	tubular sterilizer	Q=6T/h	milk enter at?(25~30°C)- degass at?(70°C)-homogeninze at(65°C)-sterilization at 137°C?hold for 15S- discharge at?(85-92°C),product return at 30-40°C, fully controlled by PLC, with frequency inverter, this machine used for hot filling
D-2	degassor	Q=6T/h	fully auto controled, include pressure transmitter and water ring type vacuum pump
D-3	homogenizer	Q=6T/h	working pressure 25MPa,include frequency inverter, and liquid pressure control, starting box
E	PET hot filling system
E-1	equipments before PET hot filling	Q=6T/h	include bottle blowing machine, air delivery duct,Vial distributing machine,capper,cap cleaning belt etc.
E-2	PET filling machine	Q=6T/h	12000P/H,hot filling
E-3	processing system after filling	Q=6T/h	include turning over sterilization chain, spraying tunnel, labeling, blow drier, package etc.
F	semi-automatic CIP system
F-1~7	semi-automatic CIP system	3×1500L	Germany Burkert temperature auto control system, heating by tube,acid/alcali concentrate adding system,plastic buket 80L×2SUS304,semi-automatic,one line
F-8	CIP return pump	Q=10T/h	SUS304,pump head 36M
G	installation part
G-1	installation		include stainless steel and carbon steel pipes and fittings,electric installation material etc