Uht Milk Processing Plant PET Bottle Package Auto CIP Cleaning

Description:

Zhoushan JWell Food Machinery Co.,Ltd is specialized in supplying various kinds of milk processing line, including the pasteurized milk, UHT milk, flavored milk, yoghurt, cheese and butter, cream, condensed milk etc.

Zhoushan JWell Food Machinery Co.,Ltd can supply complete turnkey projects for customers, integrating with designing, equipment manufacturing, to installation and commissioning and also training the operators.

UHT milk process: milk transporting tank or vessels, milk filter and collection tank; cooling and storaging tank(milk chilly tank), Mixing/Blending and milk standardization, cream separation, UHT sterilizer(tubular type or plate type) homogenization, degassing, and filling

Features and advantages:

1. Processing capacity can be ranged from 2T/Day to 1000T/Day.

2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.

3. PLC control the whole production line, saving labor force and facilitate production management.

4. Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.

5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.

6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.

Aluminum foil sealing and various micro leak detection

The products for the domestic blank testing equipment, over the years for domestic aluminum foil sealing tightness test is a notoriously difficult, for the guarantee of product quality are artificial way of low efficiency of low precision of the inspection, waste of human resources is very big, very poor quality control, it is easy to cause poor sealing products into the market, to the adverse impact on the company’s image, network information developed now, there is a quality problem will soon be spread on the Internet, aeriform in an unprepared to company, the product technology through the five key detection technology to finally complete high-precision high-speed on-line detection eliminate waste,For small leakage can be accurately detected.Due to the technical confidentiality of the product, the product does not upload photos and video, customers can call for technical details and function introduction

Detection?function:?Cans?deformation,?the?imperfect,?foreign?bodies,

and?inside?of?the?body/foreign?body?inside?the?cans?bottom?or?surface.

Friendly?interface,?bad?product?processing?method:?pneumatic?single?segment

automatically?weed?out.?Maximum?detection

capability:?72000?BPH.Technical

features:?with?independent?intellectual?property?rights?of?the?underlying?algorithm,

flexible?meet?the?demand?of?all?kinds?of?personalized?detection;

360?degrees?full?range?of?testing?technology?innovation;?Adjustable?light?source,?t

o?adapt?to?more?product?type;?The?design?of?the?bottle?type?quickly?switch;

Rich?production?statistics?and?bad?product?storage,?traces?the?function;

Free?custom?detection?module.

Automatic gantry type palletizing machine

Palletizer is to load into the container of the carton, according to a certain arrangement on the pallet, automatic stacking, stacking can be multi-layer, and then launched, convenient forklift transport to the warehouse for storage.
The equipment adopts PLC and touch screen control, easy to operate, can greatly save manpower and reduce labor intensity.
Scope of application: corrugated box, plastic box, bucket packing, bag packing.
Imported servo motor, pneumatic components and cylinder, reliable quality and performance.
The safety door and cover are equipped with electrical induction device. When the cover door is opened, the machine will stop working and protect the personnel.
Stacking mode adjustment is convenient and simple, can be set on the touch screen.
Stacking is stable and efficient.
The carton supply system is controlled by brake motor to ensure the carton is delivered in the preset position.
The storage capacity of the pallet is large, which can hold 12-15 empty pallets.
Several stacking methods can be accomplished without replacement of stacking parts.
Palletizer is suitable for stacking cartons, plastic boxes, bags, film bags and barrels and other types of packaging pieces, the main equipment is divided into into the box, transfer transport, arrangement of temporary storage mechanism, the main lifting stacking mechanism, for the stack machine, full stack conveyor line.
And can choose the stacking baffle device to increase the stability of stacking, various forms of work for different stacking design, production speed up to 24,000-72000bph.

After sealing the two ends of tinplate cans, the outer surface of the sealing line made of tinplate material will cause friction between the cans and damage to the surface coating due to the turbulence in the long-distance transportation. In addition, in the process of empty tank and solid tank sealing, if the sealing wheel surface of the tank sealing machine is not repaired and replaced in time after wear, the coating on the surface of the tank cover will also be damaged. When the above two situations occur, when the tin can through sterilization after the sealing line surface is easy to rust, in order to prevent this phenomenon, need to tinplate sealing line online automatic oiling, forming a protective film, make the sealing line always bright as new, in order to improve the appearance of the product.

Automatic palletizing machine DP-1200

palletizing

Features:
Low stacking, starting code mode novel, high speed large capacity stacking;Improved structure, advanced transposition mode, optimized the car running track;Adopt differential method to accelerate the speed of pushing package and stacking.

Improve the operation mode of tray conveyor, reduce the time of tray conveying;It has the advantages of low cost, small volume, convenient inspection and maintenance, and high production capacity.
The new manufacturing process and technology are adopted to make the performance and appearance quality of the equipment reach the level of similar foreign products.
Control mode: PLC+ touch screen + standard control button + signal switch, automatic/manual control mode;The fault point can be found through the touch screen, easily troubleshooting;
Can be customized according to customer requirements non – standard.
Brief introduction to working principle:
The main unit of palletizer is composed of a car that can move forward and backward, a frame and a platform that can be lifted and lowered.
The lifting platform of stacker is driven by the motor to move up or down to the appropriate position. Meanwhile, the trolley moves the assembled products to the upper part of the pallet. The front and rear four shaping plates clamp the carton onto the trolley and walk backward to drop the carton onto the pallet or the carton on the upper layer.
When the yard after a stack by the stack tray conveyor discharge.

Technical parameters:
1.Model: DP – 1200
2.Stacking capacity: 1200 boxes (bags)/hour
3.Pallet size: 1200mm 1200mm 160mm
4.Air source: 0.5mpa ~ 0.6mpa
5.Air consumption: 60NM3/H
7.Power consumption: voltage 380V AC 50Hz
8.Noise: 75 db or less
9.Operation mode: touch screen

Automatic sauce filling machine

This machine adopts the piston filling principle. After the empty tank is transported to the filling position, the compressed air enters the cylinder through the pneumatic triplex, and the filling valve is opened. The piston moves inward in the piston cylinder under the action of the CAM for filling.
The canisters are fed out of the canisters by a synchronous chain of hooks to the sealer for sealing.
When the canister mechanism of the canister sealing machine rises the canister tray, the pressure head presses the lid, and the two rollers preseal and seal the canister respectively under the action of the CAM.
The sealed tank is sent to the conveyor belt of the tank under the action of the tank puller.

Main electric elements adopt mitsubishi PLC, frequency converter and the proximity switch, Germany’s Siemens analog output and Korea solenoid valve, designed by the company’s senior electrical engineer into the most reasonable configuration form, the whole production rate can be in accordance with the requirements set by the touch screen, all common fault automatic alarm, and gives the corresponding failure reason, according to the severity of the fault, the PLC automatically determine whether the host can continue to run or stop.

Suitable for filling various kinds of sauce (such as tomato sauce, chili sauce, fruit jam) and other viscous materials, high concentration and containing pulp or granular drinks, even pure liquid quantitative filling

Automatic sauce filling machine 1

Automatic shrink film packaging

Technical Characteristics

DP-FPM/12F?is an automatic, automatic and unmanned economic side packaging machine developed by our company. It is widely used in mass production and packaging of the flow operation, automatic feeding, transportation, bag entry, sealing and contraction. High efficiency and suitable for different height and width of the products.

1. the sealing section of the transverse blade is driven by the vertical type, the longitudinal knife adopts the international advanced thermostat side sealing knife, the sealing line is straight and firm, and the sealing line can be ensured in the middle position of the product to achieve the perfect sealing effect.

2. The constant temperature heating and sealing system can be used to seal and shrink the shrinkable films of various industrial standards such as POF. Products with different package sizes can be completed only by hand wheel adjustment, increasing reliability and making it
easier to operate.

3, longitudinal sealing knife continuous cutting action, product length is not limited.

4, the machine adopts the most advanced PLC programmable controller, with safety protection and alarm device, and the sealing and cutting system can make the sealing action continuously and smoothly, without replacement, the maintenance operation is very simple.

5. Feeding length control is combined with electric eye detection and timer to control the length of the film accurately, so that the shrinkage effect can be controlled more easily.

6. Add two sets of electric eye in horizontal and vertical electric eye to facilitate switching selection. For thin or small package, seal packaging can be done easily.

7. Automatic coiling waste is controlled by a single motor. It will not?be too loose or too tight.

8, according to customer needs, add automatic blowing function

9.?According to the needs, the front power feeding line and the rear end.

Type no.?DP-FPM/12F

The input power：（TN-S）22KWKW
Production speed：12case/min
Belt width: φ28mm-φ125mm
Sealing and cutting time:? accounting temperature
The air consumption :0.5m3/min
Air pressure: 0.6~0.8Mpa
Thermal shrinkage channel size: L1800mmxW650mmxH450mm
Maximum package size: L420mm x W300mmxH350mm
Machine dimension: L6000mmxW3200mmxH2100mm

Automatic shrink packaging machine

Technical Characteristics

DPT-5545TBC is an automatic, automatic and unmanned economic side packaging machine developed by our company. It is widely used in mass production and packaging of the flow operation, automatic feeding, transportation, bag entry, sealing and contraction. High efficiency and suitable for different height and width of the products.

1. the sealing section of the transverse blade is driven by the vertical type, the longitudinal knife adopts the international advanced thermostat side sealing knife, the sealing line is straight and firm, and the sealing line can be ensured in the middle position of the product to achieve the perfect sealing effect.

2. The constant temperature heating and sealing system can be used to seal and shrink the shrinkable films of various industrial standards such as POF. Products with different package sizes can be completed only by hand wheel adjustment, increasing reliability and making it
easier to operate.

3, longitudinal sealing knife continuous cutting action, product length is not limited.

4, the machine adopts the most advanced PLC programmable controller, with safety protection and alarm device, and the sealing and cutting system can make the sealing action continuously and smoothly, without replacement, the maintenance operation is very simple.

5. Feeding length control is combined with electric eye detection and timer to control the length of the film accurately, so that the shrinkage effect can be controlled more easily.

6. Add two sets of electric eye in horizontal and vertical electric eye to facilitate switching selection. For thin or small package, seal packaging can be done easily.

7. Automatic coiling waste is controlled by a single motor. It will not?be too loose or too tight.

8, according to customer needs, add automatic blowing function

9.?According to the needs, the front power feeding line and the rear end.

Main technical parameters:

Main technical parameters　　　　　　DPT-5545TBC Sealing and cutting form 　Cuff power pack 　380V/50-60Hz/3phase optimal packing 　420(L)*300(W)*320(H)mm top speed 　20Packet / min. The use of thin film 　FE Heat shrinkable film The largest film 　630mm(Width)*280mm(external diameter） Total power 　20.5kW Furnace body size 　1800mm(L), 600(W)*400(H)mm transporting velocity 　frequency control，15meter per minute Conveying belt 　Chain conveyor, roller sets of silicone tube Platform height 　800-850mm Gas pressure 　≤0.5MPa(5 bar) P L C 　SIEMENS S7 Sealing and cutting system 　Constant temperature heating system, easy replacement of the cutter, cut no smoking no odor The operation interface 　Eview Text screen The main material 　carbon steel The weight of the whole machine 　1050kg

Beer can can sealing machine DP150

Can filling machine is suitable for beer and gas?beverage filling, the machine is composed of liquid inlet pipe, lifting cylinder, star wheel into the tank, star wheel out of the tank, transmission device and other components, through the universal joint, the driving force from the can sealing machine to complete the filling process.Can sealing machine is a new type of sealing equipment for beer or beverage produced by our company on the basis of referring to the?sealing machine?of Ferrum company in Switzerland and through digestion and absorption.The machine is composed of upper part, lower part of the machine, lower cover device, automatic cover, output station, bevel gear drive, motor drive and other parts.

Beer can can sealing machine DP1502

Beer can filling and sealing unit DPD2404

DPD2404 isobaric filling sealing) is mainly used in the beer production enterprise, is a special cans for automatically filling and sealing equipment, through the delivery of the cans automatically into the tank, automatic filling, automatic sealing, automatic out of the jar conveying process, such as how to improve the labor productivity, ensure the quality of for beer filling provides a reliable guarantee.
This machine is the core of the beer packaging production line equipment, beer bubble appeared in the process of filling, filling and discontent, liquid level is high or low, increase oxygen and bottlenecks air exceeds the standard and the sealing process of the phenomenon such as scratch, deformation, will directly cause damage increased, thereby increasing the beer packaging costs, therefore, cans non-gas filling sealing) filling sealing effect is good or bad will directly affect the enterprise economic benefit.
This machine is used for filling beverage and beer with CO2 gas.
The use of secondary exhaust (exhaust before filling and exhaust after filling) ensures the stability and taste of beer.
Main electric elements adopt Siemens PLC, da converter and omron close to switch, Germany’s Siemens analog output and Korea solenoid valve, designed by the company’s senior electrical engineer into the most reasonable configuration form, the whole production rate can be in accordance with the requirements set by the touch screen, all common fault automatic alarm, and gives the corresponding failure reason, according to the severity of the fault, the PLC automatically determine whether the host can continue to run or stop.
The machine is characterized by fast filling speed, high consistency of liquid level in the tank to the top of the tank after filling, stable operation, good sealing quality, beautiful appearance and easy maintenance.

Beer can filling and sealing unit DPD2404