Product Description

5000L/H condensed milk plant from fresh milk processing with 380g tin can packages

Brand Name:	JWELL
Model Number:	JW-CD1000L
Capacity	5-200TPD
Raw material	Fresh cow milk, buffalo milk, goat milk, camel milk or milk powder, or both mixed
End product	sweeten condensed milk/un-sweeten condensed milk
Shelf life	?6months, 12months (keep at room temperature )
Main material for machines	SUS304 or SUS316
Package for end product	stand pouch / tin can/plastic tub etc.
Certification:	ISO9001/CE/SGS
Place of Origin:	China
Manufacturer history	More than 10years

 

Description:

Zhoushan JWell Food Machinery Co.,Ltd is specialized in supplying various kinds of milk processing line, including the pasteurized milk, UHT milk, flavored milk, yoghurt, cheese and butter, cream, condensed milk etc.

Zhoushan JWell Food Machinery Co.,Ltd can supply complete turnkey projects for customers, integrating with designing, equipment manufacturing, to installation and commissioning and also training the operators.

UHT milk process: milk transporting tank or vessels, milk filter and collection tank; cooling and storaging tank(milk chilly tank), Mixing/Blending and milk standardization, cream separation, UHT sterilizer(tubular type or plate type) homogenization, degassing, and filling

Features and advantages:

1. Processing capacity can be ranged from 2T/Day to 1000T/Day.

2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.

3. PLC control the whole production line, saving labor force and facilitate production management.

4. Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.

5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.

6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.

NO.	FLOW NO.	NAME	SIZE	MAIN TECHNOLOGY PARAMETER	UNIT	QTY
1	A	Hot water Unit
2	A-1	hot water tank	V=3000L	made of sus304 stainless steel, insulated with PU,with airtight manhole, cone top and bottom cover, ladder, glass tube level indicator	set	1
3	A-2	hot water pump	Q=5T/h	SUS304 stainless steel,pump lift 36M,mechanical seal	pcs	1
4	A-3	plate heater	Q=5T/h	plate heat exchanger is made of sus304 stainless steel section, with plastic seal	set	1
5	A-4	temperature control system	Q=5T/h	Imported brand pressure reducing valve, adjusting and drain valve, JUMO temperature sensor, Domestic brand good quality steam stop valve, pressure gage	set	1
6		Subtotal A
7	B	Ingredients Preparation UNIT
8	B-0	Blending tank	100L	SUS304 stainless steel, single layer, ,airtight manhole, breather valve, digital readout thermometer,anti-eddy baffle, supporters with adjustable feet	pcs	1
9	B-1	Blending tank	2000L	SUS304 stainless steel, double layers, with PU heat insullation,off-center vertical agitator, high speed shearing, conical head, airtight manhole, breather valve, digital readout thermometer,anti-eddy baffle, supporters with adjustable feet	pcs	3
10	B-2	Centrifugal pump	Q=10T/h	SUS304 stainless steel,pump lift 36M,mechanical seal	pcs	1
11	B-3	Mini set of tubular-type heat exchanger	10T/H	SUS304 stainless steel, single stage, T1=35°C, temperature automatic control,Spriax Sarco steam control system, JUMO temperature sensor	PCS	1
12	B-4	High speed dissolving machine	Q=10T/h	Main material SUS 304, self-sucking pump, emulsification pump, with feeding platform	pcs	1
13	B-5	Centrifugal pump	3M/H	SUS304 stainless steel,pump lift 36M,mechanical seal	PCS	1
14	B-6	Duplex filter	Q=5T/h	SUS304 stainless steel, 100 Mesh	pcs	1
15		Subtotal B
16	C	Pasteurizing unit
17	C-1	Plate type pasteurizer	2T/h	SUS304 stainless steel, inlet temperature 60C, homogenizing, pasteurizing at 90C, 30S holding, outlet temperature 70C/30C, PID semi-auto control, include Spirax Sarco steam control system, milk balance tank, milk pump, plate heat exchanger, pipes and valves, frame and support, electrical control box etc.,	set	1
18	C-2	High pressure homogenizer	2T/h	working pressure; 20MPa,(starting box included)	pcs	1
19	C-3	Temporary storage tank	2000L	SUS304 stainless steel, double layers, heat insulated, agitator, conical head, airtight manhole, breather valve, digital readout thermometer,anti-eddy baffle, supporters with adjustable feet	Set	2
20	C-4	Centrifugal pump	3T/H	SUS304 stainless steel,pump lift 36M,mechanical seal	PCS	1
21		Subtotal C
22	D	Concentration UNIT
23	D-1	Coil pipe evaporator	1000 model	SUS304 material, water evaporation capacity 1000LPH, coil pipe heating, water injection vacuum pump, CIP cleaning ball	Set	2
24	D-2	Screw pump	5T/H	SUS304, outlet pressure 0.6Mpa	Set	1
25	D-3	Temporary storage tank	2000L	SUS304 stainless steel, double layers, heat insulated, agitator, conical head, airtight manhole, breather valve, digital readout thermometer,anti-eddy baffle, supporters with adjustable feet	Set	2
26	D-4	Rotor pump	1T/H	SUS304 stainless steel, mechanical seal, outlet press 0.6MPa,frequency control of motor speed	PCS	2
27	D-5	High pressure homogenizer	1T/H	SUS304 stainless steel, 20MPa, including starting cabinet		1
28	D-6	Plate cooler	1T/H	SUS304 stainless steel, ice water cooling, 60-30C		1
29		subtotal D;
30	E	Temporary storage & Crystallization Unit
31	E-1	Crystallization tank	1000L	SUS304, horizontal type, PU insulation, cooling jacket, vertical scrapper agitator, digital thermometer, adjustable legs.	PCS	3
32	E-2	Screw pump	1T/H	SUS304, outlet pressure 0.6Mpa	PCS	1
33	E-3	End product tank	5000L	SUS304 stainless steel, PU insulation, conical head, sealed manhole, breathing valve, digital show thermometer, plate anti vortex, adjustable legs	PCS	1
34	E-4	Screw pump	1T/H	SUS304, outlet pressure 0.6Mpa	PCS	1
35	E-5	Drying Oven		Electric heating oven, used for heating the seed crystal.	PCS	1
36	E-6	lactose crusher		crushed granule sizes;5um	PCS	1
37		Subtotal E
38	F	Filling unit
39	F-1	tin can filling machine and the afterwards system		100 Cans/min, 170g/can, full automatic touch screen control, this system includes; auto filling and seaming machine, unpaper, conveyor, drying machine, date printer, etc.	PCS	1
40	F-2	conveyor		SUS304 stainless steelcal, culate by 100 meters, include drive motor and control box	set	1
41	F-3	spraying type sterilization system (retort)	￠1500*L4250	full-auto controlled by PLC,touchscreen,recorder without papaer,SUS304,safty device, steam & water mixer, temperature auto controlled and can be adjustable between 80-135 degree	set	2
42	F-4	automatic retort crates loading machine		6000 bottles/h,300ml/bottle, 6000 bottles/h,300ml/bottle, use MITSUBISHI PLC programmable controller, Sick photoelectric switch, SCHNEIDER over travel-limit switch, SIEMENS contactor and so on.	set	1
43	F-5	automatic crates unloading machine		6000bottles/h,300ml/bottle, use MITSUBISHI PLC programmable controller, sick photoelectric switch,SCHNEIDER overtravel-limit switch,SIEMENS contactor and so on.	set	1
44	F-6	guide way for bottle carrier baskets		use SUS304 angle steel as the wheel guide path, carbon steel as reinforce plate, angle side with welding 14×14mm, 5mm thick Aluminum Sheet between angle steel lay, support legs are 2×50×50mm sus304 stainless steel tubes, the rest material is 1.5×38×38mm SS304 stainless steel pipes	set	1
45	F-7	Heat- Resistance plastic clapboard		8mm heat resistance plastic sheet with holes	set	1
46	F-8	electrical drive cart		transport trolley for the bottle carrier baskets to move back and forth, there are stainless steel guide plate as transition in the direction of the bottle carrier baskets enter into retort and come out , machine frame using carbon steel structure, 5mm aluminum checkered plate covered on the surface	set	1
47	F-9	guide path for cart		I-shaped carbon steel guide path, carbon steel structure frame, foundation use wheel and axle connection, with brake reduce motor, with frequency convertible step less reduce electrical box, four-core sheet copper electric brush guide path, plastic external cover, with conductive chain wheel cart, whole journey with carbon steel support and carbon steel bridge, with electric brush guide path	set	1
48	F-10	manual rotary plate		90 degree guide path cart turn plate;￠1200mm,round plate is made of 12mm carbon steel plate, carbon steel structure frame, 5mm aluminium checkered plate covered on the surface	set	1
49	F-11	floor around baskets loading and unloading machine, and operation platform		5mm aluminium checkered plate covered on the surface; 50×50mm spray-painted carbon steel square tube as supporters	set	1
50	F-12	bottle carrier baskets		2mm stainless steel sheet without holes on all around, 4mm ×40mm stainless steel sheet for reinforce, 50mm×50mm stainless steel angle steel all around	set	1
51	F-13	baskets bearing plate		30X30X3mm stainless steel square tubes, 2mm stainless steel plate with holes	set	1
52	F-14	Bottle drier		side plate of box is 2mm SUS304 stainless steel plate, frame is SUS304 stainless steel, high power fan, big power air hose, inside has stainless steel air spout port	set	2
53	F-15	Ink jet printer		spray ink Printing	set	1
54	F-16	conveyor and lubricating system		with lubrication liquid barrel, with measuring pump	set	1
55		Subtotal J;
56	G	CIP system
57	G	Semi-auto CIP system	4×3T	SUS304 stainless steel material, double circuit, four tanks structure, semi-automatic, double layers Acid and alkali tanks with PU insulation , with off-center vertical agitator, electrode type high and low liquid-level meter, single layer clean water tank, with ball float type liquid meter, proceed pump, Concentrated acid/alkali tank adding system based on US technology, Spirax Sarco steam control system, Germany Jumo temperature sensor, plate heat exchanger, 300L×2 acid/alcali Concentrate tanks, material SUS 316, stainless steel electric control cabinet, Schneider electric components	set	1